Assembly and disassembly of single plate clutch pdf

Ill try to go over everything in brief, with some pictures to illustrate. The pressure plate is fixed to the flywheel with bolts and they rotate together. After years of service there tends to be a lot of wear where the throw out bearing slides on the clutch shaft. The ibf line is designed especially for todays high inertia applications and presently is offered in two and threeclutch plate construction. Do not adjust or disassemble the friction clutch and friction clutch with mechanical brake. The next step in working on the clutch pack sub assembly is to prelube the clutch inner plate carrier. Of the following, which type of clutch assembly is commonly used in manual transmission equipped passenger vehicles. Clutch plate assembly ask price leveraging on the rich industry experience, we have been able to provide the customers with high performing clutch plate assembly. This type of flywheel is flat therefore the clutch discs and the intermediate plate are accommodated in the clutch cover assembly. The clutch used in automotive applications is generally a single plate dry clutch. Tech assistant professor tudi ram reddy institute of technology and science.

When the clutch is engaged a toggle mechanism consisting of spring links and cams pushes the rear pressure plate against the drive plate and it in turn presses against the front pressure plate. Gstudent 2,4assistance professor 1,2,3,4department of mechanical engineering 1,2,3,4noble group of institution, junagadh, gujarat. A clutch kit comes with it a clutch disc or a clutch friction disc and clutch pressure plate, although some clutch kits have pilot bushings or pilot bearings. Use caution in the disassembly of the transmission. Generally, it consists of the clutch pedal assembly, a mechanical linkage, cable, or hydraulic circuit, and the clutch fork. These two parts are assembled to the flywheel with a handful of bolts or. Perform any clutch adjustments to vehicle manufacturer specifications inspect clutch cables andor hydraulics for damage or leaks. Most light vehicles use a single plate clutch to transmit torque from the engine to the transmission input shaft. Clearances with the aode4r70w direct clutch should be. The final files for this single plate clutch, approx.

The straps deflect during pressure plate movement for disengagement and engagement of the clutch without rubbing contact and provide positive drive without friction or noise. The documentation is written for all emplo yees who. Place the clutch cover pressure plate assembly over the clutch disc, after checking that the disc is the right way around and the hub section of the disc does not fall on the casting of the clutch cover assembly or the flywheel. We have 1 kubota l345 manual available for free pdf download. Most light vehicles use a singleplate clutch to transmit torque from the engine to the transmission input shaft. When the drive plate is gripped by the pressure plates, the turning effort of the engine is trans mitted to the transmission. Design and analysis of diaphragm spring of a single plate. How to assemble ford 9 inch tractionlok differentials. Single plate clutch it has only one clutch plate which is mounted on the splines of the clutch shaft. Disassembly front housing 1 shift transmission into neutral.

The computeraided design cad files and all associated content posted to this website are created, uploaded, managed and owned by third party users. Meanwhile, the multiplate clutch on a hayabusa uses a stack of smallerdiameter plates and is easier to package. Tech cad\cam tudi ram reddy institute of technology and science. The new single plate clutch now standard for model acars and aatrucks is composed of two major units, namely, the cover plate assembly a7563 and the clutch disc assembly a7550 or aa7550. D7 sas1402 clutch cover assembly exploded illustration d8 sas1402 cover assemblies b. Meanwhile, the multi plate clutch on a hayabusa uses a stack of smallerdiameter plates and is easier to package. The internal clutch pack assembly number is 415823. Chapter 10 automotive clutches, transmissions, and transaxles.

Ducatis is a multiplate setup, similar to most conventional wet motorcycle clutches and also. While ducati, bmw and moto guzzi all use a dry clutch setup, bmw and moto guzzi typically use a singleplate diaphragm spring unit, much like a cars. Remove cylinder and cylinder head assembly as a single unit. Single speed type dual speed pole change type dual speed inverter type. With a newly fitted clutch it is always a good idea to allow 500 miles of normal stop. Placing clutch on tool, the clutch is ready for disassembly. A single plate clutch is basically two pieces, the clutch disk and the clutch cover. As the name suggests, it has only one clutch plate. It is mounted on the hollow shaft by means of a support bearing. How does the clutch differ in manual and automatic transmissions. Dynamics with microstation ch06 a simple plate clutch duration. I recommend presoaking the clutch plates in friction modifier for at least 30 minutes prior to assembly. First, install main bearings in cases by placing the clutch side center case with transmission installed on a rag at an angle, and tap the right crankshaft main bearing seal with a wooden hammer into the case.

Theres a lot of difficult steps you need to do in order to expose the clutch. It may be necessary to reset the clutch master cylinder push rod to obtain desired pedal release position. The pressure plate contains a clutch plate, springs, cover and release fingers. Design and analysis of diaphragm spring of a single plate dry. A wet clutch is operated in an oil batch whereas a dry clutch does not use oil. The pressure plate is the most critical part to the whole clutch assembly. The next step in working on the clutch pack subassembly is to prelube the clutch inner plate carrier. How to get it right the first time fitting instructions. This diaphragm spring is a single metal plate, made into a series of sprung steel fingers. Single plate clutch assembly animation machinedesignonline. Mark clutch housing, main drive pressure plate, bellville spring, and pto pressure plate as shown in figure 7.

The 25iden plate clutch pack will produce a higher biasing torque. The clutch pack components are laid out in order of assembly along with the steel wear plates. The single plate clutch basically consists of flywheel, pressure plate, clutch plate, friction plate, thrust and ball bearing clutch spring and nut and bolt arrangement. It is user friendly both solid and surface modeling can be done. Abstract clutch system is among the main systems inside a vehicle. Designed for singledrive axels 19,000 to 22,000 lbs. Disassembly after clutch has been properly placed on tool, as described in section. Clutch group sae housing ouput shaft pilot bearing download. Of the two types of pressure plates, the diaphragmtype is used more often than the springtype pressure plate. Mounting and operating instructions multiplate friction clutches pd. Apr 02, 2015 single plate clutch assembly animation machinedesignonline. Twin disc offers power takeoffs for all industrial engines.

Failure to follow this instruction may result in death or severe injury. Manual drivetrains and axles chapter 4 quiz clutch theory. A single plate clutch is designed and modeled using. Kubota l345 manuals manuals and user guides for kubota l345. The diaphragm spring contracts the cover stamping or cover fulcrum elements and pressure plate at specific fulcrum. The cover plate assembly consists of a cast iron outer driving plate and a stamped cover plate in which are mounted twelve pressure springs and. Abstact a clutch is a machine member used to connect the driving shaft to a driven shaft, so that the driven by. Modelling and assembly of single plate clutch ijmetmr. Introduction in clutch cover assembly, the diaphragm spring is installed between the pressure plate and the cover stamping, or cover casting. Fits in place of single plate pull type,however, this increases inertia to the transmission and may affect shiftability and longevity. Marking of clutch components is required to insure. Specifically designed using superiorgrade components, the range is widely used in varied industrial applications. Caterpillar d6 crawler service manual tractor manuals. Superstructure transmission system clutch manual transmission.

The clutch release throwout bearing and related parts. Modeling of single plate clutch the modeling of single clutch is done by using catia v5 catia is an 3d mechanical suite it is much faster and more accurate. A single plate is commonly used in cars and light vehicles. Too much wear here will let the throw out bearing hang and prevent the clutch. Aug 04, 2012 single plate clutch assembly animation duration.

The pressure plate assembly and clutch disk remain on the flywheel when you remove the engine. Disassembly causes a defective operation, and a major accident may occur. It is connected to the dmf, and consequently to the engine by means of the drive cover and spline. Sas1401 clutches 14 single plate d3 sas1402 clutches 14 twin plate d5 sas1401 clutch cover assembly exploded illustration d6 sas1401 cover assemblies b. The bore sizes of the multiplate friction clutch pd must not be bored.

Install the direct clutch torrington bearing and use liberal amounts of assembly lube. Spicer recommends using the 25plate clutch pack for replacement. Manual nv3550 table of contents page page manual nv3550. Some manufacturers include the release bearing as part of the clutch release. The pressure plate applies a clamping force pressure which holds the driven friction disc between it and the flywheel. How a clutch works australian clutch services clutch. The central plate is the core component of the clutch. It has only one clutch plate which is mounted on the splines of the clutch shaft.